Anaerobic Bio-digester Plant Types

Compressed Natural Gas (CNG) Bio-digester Plant main Sections

  • Bio-waste receiving and processing
  • Bio-digester plant and Bio-digester Effluent Processing & Handling
  • CNG processing & filling station

Combined Heat & Power (CHP) Bio-digester plant main Sections

  • Bio-waste receiving and processing
  • Bio-digester plant and Bio-digester Effluent Processing & Handling
  • Power and heat (steam/hot water) generation

Tri-generation (electricity, heat & cooling) Bio-digester plant Sections

  • Bio-waste receiving and processing
  • Bio-digester plant and Bio-digester Effluent Processing & Handling
  • Power and heat, steam/hot water/chiller cooling for cold storage
  • Electricity for Tube Wells

Bio-digester Plant Production (Example) 

  • Organic feed stock mix (manure, poultry, fat, molasses, vegetable wastes)
  • Mix bio-waste per day: 50 tons
  • (manure 10 tons, vegetable waste 17 tons, oil/fats/molasses 6 tons, food/bakery waste 3 tons)
  • Biogas Plant production:
  • CNG generation: 4,135 kg/day (fuel for more than 1,000 vehicles)
  • Or CHP Plant electricity generation: 9,568 kWh/day (power for 1,500 houses)
  • CHP Plant steam generation: 0.76 ton steam/hour (at 150 psig, 366 F)
  • In tri-generation steam generated is used for adsorption chiller cooling
  • Solid & Liquid Fertilizer Production
  • Organic fiber generation: 7,000 kg/day ( potting soil, board making)
  • Liquid fertilizer generation: 77 tons/day (agricultural, reduces urea need)
  • CDM CERs
  • CDM CER generation: 55 CER/day (18,700 CER/year)

Plant Investment
Total capital investment approximately = $ 1.56 million (Rs 133,099,200)

Plant Revenue Streams
Revenue from CNG, CHP or Tri-generation 
Revenue from organic fertilizer 

Revenue from CER 
Plant Operating Expense
Maintenance & Operation
Waste transportation & Handling
Administration & Accounts 
Plant Earnings
Positive Return on Investment

AD Biodigester: Optimum Operation: Blue Line; Non-optimum Black Line